液压主传动式数控冲床
使 用 说 明 书
(FANUC电气部分)
V9.1
中华人民共和国
江苏扬力集团有限公司
扬力数控冲床
目 录
第一章 前 言............................................................................................................................................. 4 第二章 操 作............................................................................................................................................. 5 2.1 工作环境 .......................................................................................................................................................... 5 2.1.1安全 .......................................................................................................................................................... 5 2.1.2人员 .......................................................................................................................................................... 5 2.1.3设备环境 .................................................................................................................................................. 5 2.1.4电源要求 .................................................................................................................................................. 5 2.1.5.接地要求 ................................................................................................................................................. 5 2.2操作步骤 .......................................................................................................................................................... 5 2.2.1开机步骤 .................................................................................................................................................. 5 2.2.2关机步骤 .................................................................................................................................................. 6 2.3操作面板说明 .................................................................................................................................................. 6 2.3.1 NC操作面板 ............................................................................................................................................ 6 2.3.2系统操作面板 .......................................................................................................................................... 8 2.3.3活动操作面板 ........................................................................................................................................10 2.3.4转盘操作面板 ........................................................................................................................................10 2.3.5电气柜门按钮 ........................................................................................................................................10 第三章 编 程........................................................................................................................................... 11 3.1编程零点 ........................................................................................................................................................11 3.2编程简介 ........................................................................................................................................................12 3.2.1程序 ........................................................................................................................................................12 3.2.2程序段 ....................................................................................................................................................12 3.2.3程序号 ....................................................................................................................................................12 3.2.4具体编程操作 ..........................................................................................................................................12 3.3编程步骤 ........................................................................................................................................................ 17 3.4编程代码 ........................................................................................................................................................18 3.4.1 G代码 ....................................................................................................................................................18 3.4.2 T代码 ....................................................................................................................................................30 3.4.3 C代码 ....................................................................................................................................................30 3.4.4 M代码 ....................................................................................................................................................32 3.5宏参数 ............................................................................................................................................................34 3.6宏转移 ............................................................................................................................................................35 3.6.1无条件转移 ............................................................................................................................................35 3.6.2 条件转移（IF 语句） .........................................................................................................................35 3.6.3 循环(WHILE 语句) ...............................................................................................................................36 3.7宏编程 ............................................................................................................................................................36 3.7.1.图形功能的存储与调用 .......................................................................................................................36 3.7.2宏程序调用 ............................................................................................................................................38 3.7.3宏程序的嵌套调用 ................................................................................................................................38 3.8编程举例 ........................................................................................................................................................40 3.8.1旋转模编程 ............................................................................................................................................40 3.8.2模具调换 ................................................................................................................................................40 3.8.3 加工程序 ...............................................................................................................................................40 第四章 维 修........................................................................................................................................... 42
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扬力数控冲床
4.1工作原理 ........................................................................................................................................................42 4.2系统简介 ........................................................................................................................................................42 4.3夹钳保护 ........................................................................................................................................................43 4.3.1检测方法 ................................................................................................................................................43 4.3.2调整检测精度 ........................................................................................................................................44 4.4润滑油路的设定 ............................................................................................................................................44 4.5报警信息及诊断 ............................................................................................................................................46 4.5.1报警信息 ................................................................................................................................................46 4.5.2诊断 ........................................................................................................................................................ 47 第五章 编程软件 ..................................................................................................................................... 56 5.1 CNCKAD 软件简介 ...........................................................................................................................................56 5.2功能介绍 ........................................................................................................................................................56 5.3后置处理 ........................................................................................................................................................56 5.4 CNC程序的图形模拟 ....................................................................................................................................56 5.5从NC到图形 .................................................................................................................................................56 5.6数据报告 ........................................................................................................................................................56 5.7 DNC传输 ........................................................................................................................................................ 57 第六章 附 录........................................................................................................................................... 58 5.1主要参数含义 ................................................................................................................................................58 5.2数据通讯 ........................................................................................................................................................58 5.3安全 ................................................................................................................................................................63 5.4哈雷卡介绍 ....................................................................................................................................................63 5.5图形模拟功能 ................................................................................................................................................66 5.6使用特殊成型工具的注意事项 ...................................................................................................................66 5.7使用储存卡对机床参数进行备份的操作方法 ............................................................................................. 67 5.8转塔角度分布表 ........................................................................................................................................... 71 5.9常用时间定时器定义及标准设置 ............................................................................................................... 72 5.10 PMC常用D参数 .........................................................................................................................................73 5.11固定子程序 ..................................................................................................................................................73
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V9.1
扬力数控冲床
第一章 前 言
本说明书内容为机床电气部分，版本V9.1,适用于日本FANUC 0i-P数控系统，液压系统为ECO、HKL、HRE及HBL等哈雷液压系统，机床型号主要为MP及T30系列。
该书主要包括操作、编程、维修三大部分，还包含防止机床损坏的安全预防措施等。工作人员在操作之前请仔细阅读。操作者必须遵守说明书中的安全预防措施,在完全熟悉相关说明书的内容后才能操作机床。
有关人员如想了解比本说明书更为详细的编程知识或者使用维修方面的知识，请参考机械说明书及FANUC公司提供的随机资料： 《OPERATORS MANUAL》 、《维修说明书》 机床主要参数如下：
1.加工板厚最大为 6.35mm
2. 一次加工范围 1250X1250mm 、 1250X2000mm 、1250X2500mm等 3.一次最大冲孔直径 ∮ 88.9mm
4.公称压力 30KN/40KN /50KN 5.冲孔精度 ±0.10mm 6.模位数 24/32/40
7.数控系统 FANUC 0IP
8.速度 X：75米/分， Y: 75米/分，
T：30转/分 C：30转/分
9.机床额定功率： 30KW （电源线：4X10 mm2） 对于本说明书中内容有不对之处，还望用户多提宝贵意见。 如需机床服务,请与公司售后服务部联系。
电话:0514-87848228/87848238 传真:0514-87848201
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V9.1
