有油污时,应用干净抹布将其擦净。
1. Check lubrication of bearings and guarantee adequate lubricant inside bearings and on joint of ancon.
2. Check carefully all tightness.
3. Change the abraded belt and clean the oil stain on belt and belt pulley with clean duster cloth.
4、防护装置是否良好,如发现不安全现象,应立即消除之。
4、防护装置是否良好,如发现不安全现象,应立即消除之。 5、检查破碎腔内有无矿石或其它杂物,如有时应清除干净。
(二)破碎机的启动:
1、经检查确认设备传动部分情况正常方可启动。 2、本机只允许无负荷情况下启动。 3、启动后,如发现不正常情况时,应立即停车查明原因,排除隐患方可再启动。 (三)维护和使用:
4. Cancel unsecured protection devices.
5. Clean ore or other things in crushing chamber. (II) Start crusher
1. Start under normal driving conditions. 2. Start only under no load.
3. Stop and get rid of hidden trouble when abnormal thing occurs. (III) Maintenance and use:
1、设备运转正常后,方可开始投料。
2、待破碎物料均匀地加入破碎腔内,应避免侧面加料以防负荷不均或单边突增。 3、在正常工作情况下,轴承温升不应超过35℃.最高温度不得超过70℃,否则应立即停车,查明原因加以清除。
4、 停车前首先停止加料,待破碎腔内物料排空后,方可关闭电动机。 5、在破碎时,如因破碎腔内物料阻塞而造成停车,应立即关闭电动机,必须将物料清除后,方可再行起动。
6、颚板一端磨损后,方可调头使用。 (四)润滑:
1、经常注意和及时做好摩擦面的润滑工作,可保证设备的正常运转和延长设备使用寿命。
1. Feeding equipment after normal running.
2. Material shall be fed evenly in order to prevent side load or side weight increase. 3. Generally, temperature rise o bearing shall not exceed 35℃ and maximum temperature shall not exceed 70 ℃, or stop and get rid of the trouble.
4. Stop feeding before stopping equipment, and cut motor after completely discharging materials in chamber.
5. Cut motor immediately when equipment is stopped by materials block and restart the equipment after completely discharging materials in chamber.
6. Change the abraded end for the other end. (IV) Lubrication:
1. Guarantee friction surface lubricated always in order to keep normal running and prolong service life of equipment.
2、本机所采用的润滑脂,应根据机器的使用地点、气温等条件来决定,一般可采用钙基、纳基或钙钠基润滑脂。轴承每天应加注3号锂基脂50克。
2. Calcium grease, sodium grease and calcium sodium grease can be applied to the equipment in terms of application location and temperature. Bearing should to be added 50g 3# lithium grease every day.
3、 加入轴承座内的润滑脂为容积的50-70%,每三个月必须更换一次,换油时应用清洁的汽油或煤油仔细地清洗轴承滚柱的跑道。
4、肘板与肘板垫接触时,机器开动前必须注入润滑油脂。
3. The added lubricant is 50-70% volume of bearing pedestal and shall be changed every three months. Clean track of bearing roller by clean gas or coal oil when lubricant is changed.
4. When ancon plate contacts gasket, lubricant shall be added before starting equipment.
(五)可能产生的故障和消除方法
(五)可能产生的故障和消除方法 (V) Possible troubles and treatments
可能发生的故障 Possible trouble 主要原因 Main reason 消除方法 Treatment 飞轮继续运轮而破碎工作停止,肘板从槽内脱落 Flywheel breaks, running stops and ancon drops from gutter 1、弹簧断裂 Spring breaks 2、拉杆断裂 Tie breaks 3、拉杆螺母松弛 Tie nut lightens 活动颚板跳动 颚板紧固体松弛 Kinetic jaw plate flounces Plate fastener lightens 固定颚板跳动 颚板紧固件松弛 Fixed jaw plate flounces Plate fastener lightens 1、润滑油不足 Shortage of lubricant 轴承温度过高 2、润滑油太脏 Higher bearing temperature Dirty lubricant 3、轴承损坏 Damage to bearing 调小排料口时,未放松弹簧 Spring is nor released when adjusting discharge door smaller 弹簧断裂 Spring breaks 1、更换弹簧 Change spring 2、更换拉杆 Change tie 3、拧紧螺母 Tighten nut 拧紧楔铁螺栓的螺母 Tighten nut of bolt 拧紧楔铁螺栓的螺母 Tighten nut of bolt 1、加入适量润滑剂 Add lubricant 2、清洗干净更换新油脂 Change for new lubricant 3、更换轴承 Change bearing 排料口调小时,首先放松弹簧,调整后适当拧紧拉杆螺母 Spring shall be released when adjusting discharge door smaller and then screw tie nut. 机器后部产生敲击声 Striking noise back equipment 拉杆未拧紧,轴板撞动动颚和调节楔内的肘板衬 适当地拧紧拉杆螺母 Tie is not tightened and shaft Tighten tie nut plate strikes kinetic jaw and ancon plate gasket. (六) 易损零件明细表 (VI) Wearing parts
零件名称Part Name 肘板 Ancon plate 上边护板 Upper wearing plate 下边护板 Lower wearing 备号 No. PE600-02-22 PE600-01-02 PE600-01-07 材料 Material 规格牌号 Specification Brand No. 铸铁 Cast iron HT150 数量Quantity 1 δ=35 A3 左右各1 plate 固定颚板 Fixed jaw plate 活动颚板 Kinetic jaw plate 肘板垫 Ancon plate gasket 弹簧 Spring PE600-01-06 高锰钢 High manganese carbon steel 高锰钢 High manganese carbon steel 锻钢 Forged steel 弹簧钢 Spring steel
ZGMn13 1 PE600-02-20 PE600-02-21 PE600-03-02 PE600-04-03 ZGMn13 45 60Si2Mn 1 1 1 六、安全操作规程
VI. Regulations for secure operation
1、操作本机人员,须经安全教育;
1、操作本机人员,须经安全教育; 2、设备工作时,严禁从上面向机内窥视;
3、设备运转时,严禁作任何调整,清理或检修等工作;
4、设备运转时,严禁用手直接在进料口上破碎腔内搬运或挪移石料; 5、本机的电气设备应接地,并将电线装在绝缘管内。
1. The operators shall be trained with security education.
2 Looking inwards from upper equipment that is running is forbidden.
3. Any adjustment, cleaning or check is forbidden when the equipment is running. 4. Moving materials by hands in feed inlet or crushing chamber is forbidden when the equipment is running.
5. The electric devices of equipment shall be earthed and line shall be in insulating tube.
七、标准件 VII. Standard Parts
本机轴承型号: 23180/W33 4套 Bearing modle
为了确保破碎机正常运转,充分发挥应有的性能,望各使用单位在设备投入运行之前,首先熟悉本说明书,并按说明书内容进行

